Description
Product details
### **Hydraulic Rock Breaker Repair Service** Hydraulic rock breakers are essential for heavy-duty excavation, mining, and demolition tasks. Over time, they undergo wear and tear due to continuous impact and extreme working conditions. A proper repair service ensures their efficiency, prolongs lifespan, and minimizes downtime. --- ## **1. Common Issues in Hydraulic Rock Breakers** - **Low Impact Power** – Caused by worn-out piston seals, damaged diaphragms, or low nitrogen pressure. - **Oil Leakage** – Due to faulty seals, cracked hoses, or damaged fittings. - **Excessive Vibration & Noise** – Resulting from loose bolts, misalignment, or worn bushings. - **Hammer Not Firing** – Often due to clogged filters, faulty control valves, or piston damage. - **Chisel Stuck or Worn Out** – Caused by improper lubrication or extensive use without replacement. --- ## **2. Hydraulic Rock Breaker Repair Process** ### **Step 1: Inspection & Diagnosis** - Visual examination of external wear and damage. - Pressure testing of hydraulic circuits. - Disassembly to inspect pistons, seals, and bushings. ### **Step 2: Component Repair & Replacement** - **Seal & Bushing Replacement** – Worn-out seals and bushings are replaced to prevent oil leaks and ensure smooth movement. - **Nitrogen Recharge** – Replenishing nitrogen gas in the accumulator for consistent impact power. - **Hydraulic Hose & Valve Check** – Ensuring proper fluid flow and replacing faulty hoses or valves. - **Chisel & Tool Repair** – Regrinding or replacing the chisel if heavily worn. ### **Step 3: Reassembly & Testing** - Proper alignment of all components. - Lubrication of internal parts for smooth operation. - Load and impact testing to verify functionality. --- ## **3. Preventive Maintenance Services** - Regular inspection of seals, bushings, and chisel condition. - Hydraulic oil analysis and filter changes. - Periodic nitrogen pressure checks to maintain impact efficiency. - Bolt tightening and lubrication schedule adherence. --- ## **4. Benefits of Professional Repair Service** ✅ **Cost Savings** – Repairing is more economical than purchasing a new breaker. ✅ **Reduced Downtime** – Quick turnaround times minimize equipment downtime. ✅ **Extended Equipment Life** – Regular maintenance prevents major failures. ✅ **Improved Efficiency** – Proper servicing ensures consistent impact force and performance. Would you like a customized maintenance schedule or recommendations for specific brands like Atlas Copco, Montabert, or JCB?
