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VIDARBHAENGG 67a1adf55843a985634c344e Products https://www.vidarbhatechnocraft.com
Home Products Complete Service of Excavator Machine
1. ENGINE SERVICEB
1. ENGINE SERVICEB
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Complete Service of Excavator Machine

Complete Service of Excavator Machine

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1. ENGINE SERVICE Back compressor repair , Diesel pump service, Diesel pump calibration, Set rpm of engine, Turbo service, Piston ring camshaft, Engine injector, Service fitters change and all etc. 2. HYDRAULIC SERVICE Hydraulic cylinder repair, New scal kit, Tube repair, Chrome and polishing, Line boring, Bush fitting. 3. CONTROL VALVE Hydraulic pump service , Roter, piston, Pump pressure set, Control value repair, MRV set, Seal kit, Electric works,

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### **Turbocharger Sales and Service** A **turbocharger** is a key performance component that boosts engine power and efficiency by forcing extra air into the combustion chamber. Proper **sales and service** ensure customers get the right turbo for their needs and that existing turbos operate at peak performance. --- ## **1. Turbocharger Sales: Choosing the Right Turbo** ### **🔍 Factors to Consider When Buying a Turbocharger** ✔ **Engine Compatibility** – Match the turbo to the engine’s displacement and power output. ✔ **Boost Pressure Requirements** – Choose a turbo that provides the desired PSI/Bar boost. ✔ **Turbo Size (Compressor & Turbine)** – Larger turbos provide more power but may have lag. ✔ **Bearing Type** – - **Journal Bearings** (more affordable, durable for daily use) - **Ball Bearings** (faster spool-up, better for performance applications) ✔ **Cooling Method** – - **Oil-cooled** (simpler, used in many stock turbos) - **Water-cooled** (better heat dissipation for high-performance applications) ✔ **Wastegate Type** – - **Internal Wastegate** (integrated, compact, common in OEM setups) - **External Wastegate** (better boost control for high-performance builds) 🔹 **Popular Turbo Brands:** Garrett, BorgWarner, Holset, Precision, IHI, Mitsubishi --- ## **2. Turbocharger Service: Overhauling & Repairs** ### **🔧 Common Turbocharger Issues** 🚩 **Loss of Power** – Boost leaks, worn bearings, or turbine damage. 🚩 **Excessive Smoke (Blue/White/Black)** – Oil leaks, clogged air filters, or fuel mixture issues. 🚩 **Whining or Grinding Noises** – Bearing failure or shaft imbalance. 🚩 **Oil Leaks** – Worn seals or clogged oil return lines. --- ### **🛠 Turbocharger Overhauling Process** #### **Step 1: Disassembly & Cleaning** - Remove turbo from engine and inspect for **damage or excessive play**. - Disassemble housing and clean all components with **solvent or ultrasonic cleaning**. #### **Step 2: Inspection & Diagnosis** - Check for **shaft wear, bearing play, and turbine/compressor wheel damage**. - Inspect oil seals and **check for carbon buildup**. #### **Step 3: Repair or Replace Components** - Replace **worn bearings, seals, and piston rings**. - Balance the **rotor assembly** to prevent vibrations. - Check and clean **wastegate and actuator function**. #### **Step 4: Reassembly & Testing** - Reassemble using **OEM-spec gaskets and fasteners**. - Perform **pressure testing** to check for leaks. - Ensure proper **lubrication and cooling system operation** before installation. --- ## **3. Why Turbocharger Sales & Service Are Important?** ✅ Boosts **engine power and efficiency** ✅ Ensures **longer turbo lifespan** with proper maintenance ✅ Prevents **costly engine damage** from failed turbos ✅ Improves **fuel economy and emissions performance** Would you like recommendations on turbo models, upgrade options, or troubleshooting tips? 🔧🔥🚗
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Turbocharger Sales and Service
### **Engine Reconditioning** **Engine reconditioning** is the process of restoring an engine to its optimal working condition by refurbishing or replacing worn components. This process can range from a **basic refresh** (cleaning, seal replacement) to a **complete overhaul** (boring cylinders, replacing pistons, bearings, and regrinding the crankshaft). --- ## **1. When is Engine Reconditioning Needed?** ✔ **Loss of power, poor fuel economy, or misfiring** ✔ **Excessive oil consumption or blue smoke from the exhaust** ✔ **Low compression in cylinders** ✔ **Knocking or ticking sounds from worn bearings or valves** ✔ **High mileage or engine overheating issues** --- ## **2. Engine Reconditioning Process** ### **🔧 Step 1: Engine Disassembly & Inspection** - Remove and **strip down the engine** to its bare block. - Inspect **cylinder walls, pistons, crankshaft, bearings, camshaft, and head components**. - Measure **clearances, tolerances, and wear** using micrometers and feeler gauges. --- ### **🛠 Step 2: Reconditioning Key Components** #### **1. Cylinder Block & Liners** - Clean the block with **hot tank or ultrasonic cleaning**. - Check for **cracks, warping, or worn cylinder walls**. - Bore and hone cylinders if necessary. - Install **new cylinder liners** if worn beyond tolerance. #### **2. Crankshaft & Bearings** - Inspect for **scoring, ovality, or cracks**. - Regrind crankshaft journals if out of spec. - Replace **main and rod bearings** to restore proper oil clearance. #### **3. Pistons & Rings** - Inspect pistons for **scoring, cracks, or excessive carbon buildup**. - Fit **new piston rings** to maintain compression. - Resize or replace pistons if necessary. #### **4. Cylinder Head & Valvetrain** - Check for **warpage**, resurface if required. - Cut or grind **valve seats** for a perfect seal. - Replace worn **valve guides, springs, and seals**. - Clean and lap valves for proper sealing. #### **5. Camshaft & Timing System** - Inspect camshaft lobes for **wear or pitting**. - Replace timing chain/belt and tensioners. - Adjust camshaft timing to factory specs. #### **6. Oil Pump & Lubrication System** - Overhaul or replace the **oil pump**. - Clean all **oil passages** to ensure unrestricted flow. --- ### **⚙ Step 3: Engine Reassembly & Testing** - Install **new gaskets and seals** to prevent leaks. - Torque all bolts to **manufacturer specifications**. - Prime the engine with oil before the first startup. - Perform a **compression test** to verify sealing. - Break in the engine properly to ensure longevity. --- ## **3. Why Engine Reconditioning is Important?** ✅ Restores **power, efficiency, and reliability**. ✅ Prevents **premature engine failure**. ✅ Improves **fuel economy and emissions**. ✅ Extends **engine lifespan** at a lower cost than replacement. Would you like detailed specs or guidance on specific engine types? 🔧🏁
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Engine Reconditioning
### **Oil Pump Overhauling** **Oil pump overhauling** is the process of disassembling, inspecting, cleaning, and restoring an engine's oil pump to ensure proper lubrication and engine longevity. The oil pump is crucial for maintaining oil pressure and ensuring all engine components receive adequate lubrication. --- ## **1. When is Oil Pump Overhauling Needed?** ✔ **Low oil pressure warning on the dashboard** ✔ **Unusual engine noise (ticking or knocking)** ✔ **Excessive engine wear or overheating** ✔ **Oil contamination (sludge, metal shavings, or debris)** ✔ **During engine rebuilds or high-mileage maintenance** --- ## **2. Oil Pump Overhauling Process** ### **🔧 Step 1: Removal & Disassembly** - Drain engine oil and remove the **oil pan**. - Unbolt and remove the **oil pump from the engine block**. - Disassemble the pump carefully, noting **gear orientation** and **clearances**. --- ### **🛠 Step 2: Inspection & Cleaning** #### **1. Visual & Dimensional Inspection** - **Check gears, rotors, or vanes** for wear, scoring, or damage. - **Measure gear clearances** using feeler gauges and micrometers. - **Inspect housing and cover plates** for cracks or warping. - **Check the pressure relief valve** (ensure smooth operation, no sticking). #### **2. Cleaning** - Clean all parts with **degreaser or solvent** to remove sludge and debris. - Use **compressed air** to clear oil passages. --- ### **⚙ Step 3: Reassembly & Testing** #### **1. Replacing Worn Parts** - Install **new gears, rotors, or bearings** if excessive wear is found. - Replace **oil seals and gaskets** to prevent leaks. - Ensure the **pressure relief valve and spring** function properly. #### **2. Lubrication & Reassembly** - Coat moving parts with **fresh engine oil** or assembly lube. - Torque bolts to **manufacturer specifications**. #### **3. Priming & Testing** - **Manually prime the pump** before installation to prevent dry starts. - If possible, **bench-test the pump** using oil and a drill to check flow. --- ## **3. Why Overhauling Your Oil Pump is Important?** ✅ Ensures **consistent oil pressure** for engine lubrication. ✅ Prevents **premature engine wear and damage**. ✅ Improves **engine efficiency and performance**. ✅ Saves money by avoiding **expensive repairs or replacements**. Would you like torque specifications or troubleshooting tips for oil pump issues? 🔧🚗
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Oil Pump Overhauling

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